Exposure monitoring welding fumes

Exposure Monitoring

Measuring and assessing the extent of worker exposure to health hazards.

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NOHH Ltd draws on over 40 years of occupational hygiene experience in delivering structured workplace exposure monitoring across diverse operational environments. This page outlines the regulatory framework, assessment methodology and how to engage our team for an exposure monitoring assessment.

Why Carry Out Exposure Monitoring?

Exposure monitoring is the process of measuring how much of a hazardous substance workers are exposed to during their activities. Examples of substances that this may include are:

  • Welding fumes

  • Metal fumes

  • Rubber fumes

  • Respirable crystalline silica (RCS)

  • Wood dust

  • Flour dust

  • Solvent vapours

  • Biological agents

  • Acid mists (chromic acid mists)

  • Isocyanates

  • General gases and vapours

  • Allergens

  • Many other airborne contaminants

Under the COSHH Regulations, employers must demonstrate that exposure to hazardous substances is adequately controlled. Monitoring provides evidence of compliance and helps ensure risks are effectively managed.

Methods of Monitoring

The most common approach is personal air sampling, where airborne concentrations of hazardous substances are measured in an operator’s breathing zone and compared against current Workplace Exposure Limits (WELs) set out in EH40/2005.

Other methods include biological monitoring (e.g. urine, blood, breath, or skin testing) to assess whether hazardous substances have entered the body. This is especially important for substances with potent toxic effects, such as carcinogens (nickel, hexavalent chromium) or sensitisers (isocyanates).

Substances and Processes We Monitor

NOHH Ltd has experience in monitoring exposure to a wide range of airborne hazards, some of which include:

  • Total inhalable/respirable dust assessments in a wide variety of industries

  • Solvent vapours from painting, printing, and manufacturing processes

  • Gases, vapours and mists from electroplating operations

  • Dusts, fumes, and gases from welding and metalwork fabrication

  • Wood and biomass dusts in industries varying from woodworking to power generation

  • Flour dusts in bakeries

  • Anaesthetic gases in healthcare settings

  • Respirable crystalline silica in masonry, construction, and glass manufacturing

  • Microbiological hazards and animal allergens in research and farming settings

There is rarely an airborne hazard we have not come across so whatever the hazard get in touch and we can advise on any exposure monitoring requirements. Monitoring can be part of a full investigation programme or a routine COSHH assessment update.

Control of Metal Working Fluids

We also undertake full occupational hygiene reviews of substances where airborne monitoring is ill-advised. Such substances include exposure to metal working fluid and oil mists. Our reviews include a more detailed assessment of all control techniques used onsite, not just LEV. It is especially helpful where full enclosure of LEV is not reasonably practicable and your thorough examination and test (LEV TExT) reports are unsatisfactory. 

Reporting and Compliance

After each investigation, we provide a comprehensive report that includes:

  • Details of the monitoring programme

  • Results compared against WELs and other standards

  • Interpretation of findings and risk evaluation

  • Practical recommendations and remedial actions where required

This ensures your organisation remains compliant with COSHH, protects employee health, and satisfies regulatory requirements. We are North East based and work with companies across the UK. If you'd like to speak to us about Exposure Monitoring, feel free to get in touch.

More than 40+ years experience

NOHH Ltd was founded as a leading provider of occupational hygiene services in the UK.

More than 40+ years experience

NOHH Ltd was founded as a leading provider of occupational hygiene services in the UK.

More than 40+ years experience

NOHH Ltd was founded as a leading provider of occupational hygiene services in the UK.